Iron Man Helmet
In this project, I will be explaining the product design of this Iron Man helmet.
This is fan Art that I got to have some fun with for a personal project.
Client
Fan Art
Type
Product Design
Year
2025
Process
Reference & Sketching
The process began by importing orthographic reference images of the Iron Man helmet into CAD. Sketches were created on multiple planes to define the helmet’s overall profile, jawline, and crown.
Solid Modeling
The base form was built using extrusions, revolves, and lofts to capture the helmet’s core volume. Careful attention was paid to the helmet’s facial angles and cheek contours to match the cinematic geometry. Half of the model was developed and mirrored across the centerline to ensure perfect symmetry. Repeated panel features and ear sections were patterned for consistency.
Surface Detailing
Key features like the eyes, jawline paneling, and faceplate seams were added using cut extrudes and split lines to emphasize detail. Surface features were fine tuned using fillets, chamfers, and surface offsets for a more refined, mechanical look.
Rendering & Presentation
Once complete, the model was exported into KeyShot for material rendering. Materials such as brushed gold for the faceplate and candy red for the helmet shell were applied to mimic the suit’s appearance. A high contrast lighting environment and reflective surface were used to enhance realism and showcase geometry.
Outcome
This fanart helmet showcases how entertainment design can be explored through precision CAD modeling. The final piece balances clean engineering techniques with bold, stylized visual storytelling, offering a professional quality tribute to the Iron Man legacy.
